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New Workshop Bench

1.2K views 9 replies 7 participants last post by  9outof10mms  
#1 ·
After seeing someone post those fancy pre-made "too purdy to set a hammer on" workbenches in a different thread, I figured I'd show what my "custom build" looks like.

We just moved to a great new-to-us 30+ year old house. One of the best features it has is so much "rough area" storage. A 10x12 yard tool shed, a 10x12 detached utility building, and a 10x10 workshop attached to the garage. I gave the wife the utility building for her pottery. (That's called a "down payment" on some credit for you amatures out there) The workshop is mine to transform into my tool room and work bench.

I got started on it yesterday. Had to quit early due to another butt breaker of a thunderstorm rolling in. That shut down my driveway wood cutting operation. Hopefully I can pick back up this afternoon. I'd love to quit living out of boxes with my tools!!!

Pics of the work in progress. First five are before pics. A lot of the stuff that is out already is stuff the owner left behind. My stuff is still living in boxes.


I actually got a little further than this, but the blackening sky told me to un-ass the area, pronto. No time for glamour shots.

The plan is finish the top with 3/4 MDF base and a 1/4 melamine top surface. Booger up the surface and replace it for $20 in the future. Saw that on New Yankee Workshop years ago and tried it on my last bench. Worked great. Pegboard will make up the wall where the temporary fan is hanging. I'll rearrange the shelving to fit my stuff. Lighting will get some rearrangement too. The paint color is tolerable. For some reason everyone who sees it likes it. It's neutral to me. Step up from the unfinished walls of our last garage.

Now that I've committed to showing you all my hand, I guess I gotta keep this thing on schedule! More pics to come soon...hopefully.
 
#6 ·
Progress report: no storm threat today. Allowed me to get some hours in. Got the supports (all funky angles) and socket set drawer installed. The drawer allows me to just open and lay flat my Craftsman case. That way, when I need to take them somewhere, I just close it up and run.


The drawer is made using drawer arms from Home Depot. I think they're less than $20. Then it's just a matter of measuring your open socket case and building a drawer with enough height. Getting the drawer arms installed straight is a little tricky.
 
#7 ·
You can put sheet metal on the top too. You can write on it, measure, and erase marker with alcohol. Just don't be leaning on it watching a thunder storm when lightning strikes nearby. It will burn the metal screw heads into your arm, and spill your beer ….when you get up off the ground. (happened to my neighbor.)
 
#8 ·
I use sheets of the plastic cutting board material. Makes a fine bench top.
 
#9 ·
Nice looking, so far!

Years ago, when we built onto Mom and Dad's house, we got rid of one of the big chest freezers, which freed up some space in the canning room. So I put up some more shelves, to match the spacing of the existing shelves. Except they were deep enough to stack quart and half gallon mason jars 5 and 4 deep, respectively.

I had them anchored to the block walls using toggled molly bolts and the wood shelving was assembled using ringshank nails and an epoxy wood glue.

25 years later, I'm talking to my sister-in-law while she and a brother are cleaning the old house out to sell, after Mom died. My brother is CLEARLY cussing up a storm in the background.

She's laughing, "he's been cussing your name for hours while trying to rip those shelves out of the canning room that you built!"

I told her to tell him to take the molly bolts out, then just use a d*mn sawsall to cut the shelving braces up.

She said it was too entertaining watching him tear things out with a wrecking bar and listening to the cussing!


They weren't beautiful...but I darn sure wasn't going to have to clean up hundreds of pounds of smashed canning jars and food because they collapsed!
 
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#10 ·
Got some good build time in this evening after work. Paid for in buckets of sweat! Damn it's hot out there. I was seriously worried I was gonna warp the Masonite from sweat dripping on it so much!

Got the surface installed and the pegboard attached to the wall. In a rush of "ooooh! I'm getting stuff done," I went and attached all my pegboard hardware (well, almost all). Then I realized I gotta take it all off to put it where I actually want it. D'oh!



Still need to rework/upgrade all the shelving to fit and hold my bigger hand tools. The former owner's husband (since deceased) had a good idea for shelving: use wooden stair tread. It has a nice rounded nose and good depth. I plan on reusing as much of that as possible. The adjustable stuff is a little flimsy. Not sure if it'll hold a practical amount of weight. Also need to get the ceiling fan hung up. Just took the one out of the living room for an upgrade. It's a 52"--way oversized for a 10x10 room, but I don't care! It'll move some air, that I know!

If there aren't any posts for a while it's because I did electrical work!